Installing Electrical Boxes

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ELECTRICAL-BOX USES AND ELECTRICAL CONNECTORS

3. Uses. Electrical boxes are used to mount a variety of devices such as switches, light fixtures, and receptacle outlets (Figure 10). Special-purpose rings (Figure 11) can be added to a box to give it additional volume and versatility as to what type of device can be installed inside the box. Electrical boxes are also used as junction boxes (Figure 12). A junction box is used when a circuit splits into two or more directions and when splicing of wires is necessary.

Figure 10.  Devices
Figure 10. Devices

 

Figure 11.  Special-purpose rings
Figure 11. Special-purpose rings

 

Figure 12.  Junction box
Figure 12. Junction box

 

4. Connectors.

a. Electrical conductors/wires are connected to a box with connectors. Connectors come in different sizes and shapes and are used to secure all types of cable or conduit to the box (Figures 13, 14, and 15).

Figure 13.  Nonmetallic-sheathed cable connectors
Figure 13. Nonmetallic-sheathed cable connectors

 

Figure 14.  Flexible metal conduit and armored cable connectors
Figure 14. Flexible metal conduit and armored cable connectors

 

Figure 15.  Conduit connectors
Figure 15. Conduit connectors

 

NOTE: All boxes have a limit to the number of conductors that can be installed in them. These limits are explained in Part C.

b. Always use the appropriate connector for the type of cable or conduit being used. The design of the box also dictates the type of connector to be used. When using a round ceiling pan (round electrical box), never use conduit or connectors that require a locknut or bushing on the round surface of the box (Figure 16).

Figure 16.  Round ceiling pans
Figure 16. Round ceiling pans

 

c. Use connectors on the flat back part of the box, not on the round sides of the box. Conduit and connectors are not used on the round surface because there would not be a good, tight connection between the bushing and the box or between the locknut and the box (Figure 17).

Figure 17.  Incorrect conduit connection
Figure 17. Incorrect conduit connection

 

d. Never leave knockout holes open in an electrical box; seal them with a knockout plug (Figure 18). The item marked A is pushed into the hole. The item marked B is installed by placing it half inside the box and half outside the box and then securing the two pieces together with a screw through the middle of the fixture.

Figure 18.  Knockout plugs
Figure 18. Knockout plugs

 

e. Box-hanging straps are mounted to building studs to support electrical boxes that accommodate lighting devices (Figure 19). If the box is too deep, you may have to use a fixture extension.

Figure 19.  Lighting outlet box
Figure 19. Lighting outlet box


Content provider: U.S. Army, David L. Heiserman
Publisher: SweetHaven Publishing Services

Copyright © 2005, SweetHaven Publishing Services
All Rights Reserved.

Revised: April 19, 2005